Themes: Strategy
Pub Date : 2007
Countries : US
Industry : Women's Clothing
US Apparel Industry: The Landscape
Organisation of the textile business as an industry in the US dates back to the beginning of the industrial revolution
in the 18th century. Prior to the 1970s, most activities of the apparel supply chain, such as textile manufacturing, fabric
designing and retailing, were carried out in the US. However, reduced margins made many companies to shift their
manufacturing base to low labour cost countries.
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The US apparel manufacturers with domestic production base were unable to compete with the apparel
manufacturers outsourcing their production to other countries, as foreign production resulted in low cost. Most apparel
manufacturers that initially controlled all the activities of the supply chain later outsourced their production to other
countries. For example, Sara Lee Corporation, one of the largest producers in the US offering many leading
brands, like L'eggs hosiery, Hanes, Playtex, Bali and Coach leather products, started outsourcing its production. Most
apparel manufacturers shifted their emphasis from production activities to marketing and promotion of their brands.
Apparel manufacturers, like Phillips-Van Heusen and Levi Strauss & Co., focused on brand building and global retailing
while closing their production facilities and outsourcing their production to other countries. This led to the emergence
of a new format called 'concept stores' where the manufacturers directly market their products to the consumers -
bypassing retailers - through franchises.
In the 1980s,many retailers began to compete directly with apparel manufacturers by introducing their own private
label10 merchandise. This popularised the private label apparel - designed,
labeled and marketed by the retailers.
Retailers sub-contracted their production activities to low labour cost countries. This helped the retailers to achieve
lower costs and streamline the distribution process. JC Penny, a US retailer, repositioned its image from a mass
merchandiser to a premium apparel retailer by developing its own private labels. Its private labels like Hunt Club,
Worthington, Stafford, St. John's Bay, Arizona jeans and Jacqueline Ferrar form 60% of the women’s apparel sales
volume and are the fastest growing portion of the retailers product mix.11 By 1995, the five largest US retailers - Wal-
Mart, Sears, Kmart, Dayton Hudson and JC Penny - accounted for 68% of the total apparel sales in the US.12
10]Retailers introduced private label brands - their own brands - to attract customers and to survive competition.
11]Gereffi Gary, "International trade and industrial upgrading in the apparel commodity chain", http://ideas.repec.org/a/eee/inecon/v48y1999i1p37-70.html
12]Ibid.